Shieldtex - Anti-Viral Coating

ANTI-VIRAL COATING

At ShieldTEX Inc., we specialize in developing and manufacturing advanced anti-viral coatings for textiles. Our cutting-edge coatings are designed to provide an additional layer of protection against viruses, ensuring a safer and more hygienic environment.

Our manufacturing process for anti-viral coatings involves several key stages:

Material Selection

We carefully select materials that possess antiviral properties, such as silver nanoparticles, copper compounds, zinc oxide nanoparticles, quaternary ammonium compounds (QACs), chitosan, polyhexamethylene biguanide (PHMB), polymeric nanomaterials, plant extracts and essential oils, graphene oxide, and biocidal finishes. These materials have been extensively researched and proven effective in inhibiting the growth and transmission of viruses.

Preparation of Antiviral Solution

The selected materials are prepared in a solution form, ensuring optimal dispersion and stability.

Treatment Application

The antiviral solution is applied to the textile substrate using various methods, such as spraying, dipping, or coating. This ensures even distribution of the antiviral agents across the fabric.

Drying/Curing

The treated textiles are then subjected to a drying or curing process to promote the adhesion of the antiviral coating and remove any residual solvent.

Fixation

To enhance the durability and longevity of the antiviral coating, fixation processes, such as heat setting or chemical cross-linking, may be employed.

Packaging, Documentation, and Compliance

The finished anti-viral coated textiles are carefully packaged to maintain their integrity and protect against contamination. We provide detailed documentation regarding the antiviral properties, care instructions, and regulatory compliance of our products.

Scalability and Research & Development

We continuously strive to improve and optimize our manufacturing processes to meet growing demands. Additionally, we actively engage in research and development collaborations with experts in material science, virology, and textile engineering to stay at the forefront of innovation and ensure the efficacy and safety of our anti-viral coatings.

Post-Treatment Processing

Following testing and quality control, the coated textiles may undergo additional processing steps, such as washing or finishing treatments, to further enhance their performance and functionality.

Testing and Quality Control

Our coated textiles undergo rigorous testing to evaluate the efficacy of the antiviral treatment. This includes virucidal efficacy testing, antiviral activity assays, time-kill studies, surface transmission testing, wash durability testing, and mechanical stress testing.

How It Works

Our anti-viral coatings are formulated using advanced technologies to provide effective protection against viruses. Here's a breakdown of how our coatings work.

Virus Inactivation

Our coatings contain specially selected materials, such as silver nanoparticles, copper compounds, or other antiviral agents, known for their ability to inactivate viruses. These materials work by disrupting the structure and function of viruses upon contact.

Mechanism of Action

When a virus comes into contact with our coated textiles, the antiviral agents present in the coating interact with the viral envelope or protein coat, inhibiting viral replication and rendering the virus inactive.

Reactive Oxygen Species (ROS) Generation

Certain antiviral agents in our coatings generate reactive oxygen species (ROS) upon exposure to moisture or air. These ROS act as powerful oxidants that neutralize viruses by damaging their genetic material or viral proteins.

Continuous Protection

Our coatings provide continuous protection as long as the antiviral agents remain active on the textile surface. This helps reduce the risk of cross-contamination and transmission of viruses.

Durability

Our coatings are designed to withstand regular use and washing cycles without compromising their antiviral efficacy. This ensures long-lasting protection and peace of mind.

Integration into Textiles

The manufacturing process ensures that our coatings are integrated into the textile fibers or applied as a durable layer on the surface. This integration enhances the longevity of the antiviral properties and maintains the integrity of the treated textiles.

Dynamic Self-Cleaning

In addition to their antiviral properties, our coatings may also possess self-cleaning capabilities, repelling dirt, moisture, and other contaminants. This feature helps keep the textiles clean and hygienic even between washes.

Scientifically Tested

Our anti-viral coatings undergo rigorous testing to verify their efficacy and safety. We collaborate with experts in material science and virology to ensure that our coatings meet the highest standards of performance and reliability.